Can the idea of sustainability be determined by metrics? The answer is “Of course”, as any type of improvement can be measured. We understand it is far more efficient to recycle aluminum than it is to produce it the first time, which we call this value embodied energy. However, since refining represents a significant proportion of manufactured costs there becomes a premium on recycling used aluminum. Not only are the savings in energy, they are also in emissions of GHG’s.
“Recycling aluminum produces 95 percent fewer greenhouse gas (GHG) emissions and requires 95 percent less energy than primary aluminum production, enabling Novelis to achieve lower GHG emissions despite increasing global production capacity.” (1)
Novelis also reports improvements in Energy Intensity and Water Intensity metrics.
Significant gains were also made in fiscal 2016 as it relates to water and energy intensity. Novelis achieved a 22 percent reduction in water intensity and a 24 percent reduction in energy intensity for the 2007-2009 baseline. (1)
Novelis Core Business
Novelis produces close to 20 percent of the world’s rolled aluminum products and we are strategically located on the four continents where aluminum demand is the greatest: North America, South America, Europe and Asia. Our dedication, innovation and leadership have made us the number one producer of rolled aluminum in Europe and South America, and the number two producer in North America and Asia. We also are the world’s largest recycler of used beverage cans, which comprise a critical input to our operations. Quite simply, recycling is a core element of our manufacturing process. (2)
Figure 1: Novelis Opens World’s Largest Aluminium Recycling Facility (3)
Novelis has officially opened the “world’s largest” aluminium recycling centre located adjacent to the company’s rolling mill in Nachterstedt, Germany and costing over £155m.
The recycling centre will process up to 400,000 metric tons of aluminium scrap annually, turning it back into high-value aluminium ingots to feed the company’s European manufacturing network.
“The Nachterstedt Recycling Centre is a significant step toward our goal to be the world’s low-carbon aluminium sheet producer, shifting our business model from a traditional linear approach to an increasingly closed-loop model,” said Phil Martens, president and chief executive officer of Novelis. (3)